01
STAGE
Source & receive
Qualified high-tenacity yarn waste is sourced through dependable domestic and international networks.
Manufacturing process
From yarn waste to reusable fibre.
Eight distinct stages convert selected polyester and nylon tire cord and filament yarn waste into garnetted fibre.
8 stagesFrom sourcing to packed fibre
Process at a glance
Eight stages. One material journey.
The sequence covers raw-material receipt, preparation, mechanical opening, inspection and packing for polyester and nylon.
02
STAGE
Sort
Polyester and nylon inputs are identified and kept in their relevant material streams.
03
STAGE
Inspect
Unsuitable matter and visibly contaminated material are removed before processing.
04
STAGE
Cut
Accepted yarn waste is cut into shorter, processable lengths.
05
STAGE
Load
Prepared material is fed into the garnetting line in controlled batches.
06
CORE PROCESS
Garnett
Metallic-wire surfaces progressively open the prepared yarn waste.
07
STAGE
Form fibre
The opened output is reviewed for fibre formation, softness and visible consistency.
08
STAGE
Pack
Finished fibre is compressed into bales or packed in suitable polypropylene woven packaging.
Material input
Controlled transformation
Finished fibre
The complete journey
Every stage shown separately.
Material identity is protected through segregation, controlled preparation and dedicated polyester or nylon processing.
INPUT
Raw material sourcing & receipt
Selected high-tenacity polyester, Nylon 6 and Nylon 66 tire cord or filament yarn waste is sourced and received with supplier, quantity and material details.
SEPARATION
Sorting by material category
The required material is separated from unsuitable waste. Polyester and nylon remain distinct and are not processed as a mixed fibre stream.
CONTROL
Inspection & cleaning
Visible contamination, foreign material and pieces unsuitable for machine processing are identified and removed before cutting.
PREPARATION
Cutting into shorter lengths
Sorted yarn waste is cut into shorter lengths so it can move consistently through the garnetting machinery.
MACHINE FEED
Loading prepared material
The cut material is loaded into the processing line while maintaining the separation between polyester and nylon categories.
CORE PROCESS
Multi-stage garnetting
Loaded material passes through progressively finer metallic-wire garnetting surfaces. These stages open and separate the yarn waste into a more fibrous structure.
OUTPUT
Fibre formation & review
The opened material reaches fibrous form and becomes garnetted polyester or garnetted nylon fibre. Appearance and batch condition are reviewed.
FINAL STAGE
Baling, packing & dispatch
Finished fibre is packed as compressed bales in suitable PP woven packaging, then prepared for storage and coordinated customer dispatch.